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AI inspects freight cars

December 9, 2025

DB Cargo is testing underfloor cameras, microphones, and artificial intelligence to detect potential damage to freight wagons more quickly. The system, installed at the Munich North marshalling yard, provides a complete view of the wagon – from above, from the side, and now also from below.

DB Cargo KI 310 Photos: DB Cargo

Technical wagon handling is carried out after freight wagons have been assembled, loaded, or unloaded  . Camera gantries already  visually monitor the wagons as they pass through. The newly added underfloor camera complements this technology by providing a  view from below.

Full digital capture

It consists of five camera modules that capture images of axles, brake linkages, and components underneath the vehicle. Simultaneously, microphones record sound to detect flat spots on wheels or other irregularities.

DB Cargo AI underfloor view 310 Below floor view

“With the underfloor camera, we can, for the first time during the trial, completely digitally  record freight wagons – from all sides,” explains Vitali Rjasanzew-Frey, project manager for Digital Diagnostics on  Freight Wagons (AsaG) at DB Cargo. “This additional perspective gives us more comprehensive information  about the wagon's condition. In the future, this would give us a 360-degree view of freight wagons.

Proof of Concept

during the  be linked and analyzed using AI models  The ASaG project is a joint initiative of DB Cargo, DB Systel, CoDiVe, DB InfraGO, and  the University of Wuppertal. It is funded by the German Centre for  Rail Transport Research (DZSF) as part of the "Future of Rail Freight" program.

DB Cargo KI2 310 Sensors in the track bed

“The installation of the sensors is part of a proof of concept – an important milestone on the way to  targeted, data-based support for our wagon inspectors in the  technical inspection of freight wagons,” said Rjasanzew-Frey.

www.dbcargo.com








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